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The additive manufacturing (AM) industry increasingly looks to differentiate itself by utilizing materials and processes that are green, clean, and sustainable. Biopolymers, bio‐sourced raw materials and light weighting of parts 3D printed with photopolymer resins each represent critical directions for the future of AM. Here, we report a series of bio‐based composite resins with soybean oil derivatives, up to 20% by weight of surface‐methacrylated micro‐crystalline cellulose (MCC) and 60% total bio‐based content for vat photopolymerization based additive manufacturing. The ultimate tensile strengths of the materials were found to increase up to 3X, the Young's moduli increased up to 10X, and the glass transition temperature increased by 11.3°C when compared to the neat resin without surface‐methacrylated MCC as a filler. Working curves and shrinkage factors were used to demonstrate how the surface‐methacrylated MCC causes changes in the dimensions of printed parts, to facilitate development of optimized print parameters based on the UV intensity of the 3D printer being used. These results will allow further development of commercial 3D printable resins with a high concentration of bio‐based fillers that print well and perform on par with conventional resins.more » « less
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null (Ed.)Abstract Artificial native-like lipid bilayer systems constructed from phospholipids assembling into unilamellar liposomes allow the reconstitution of detergent-solubilized transmembrane proteins into supramolecular lipid-protein assemblies called proteoliposomes, which mimic cellular membranes. Stabilization of these complexes remains challenging because of their chemical composition, the hydrophobicity and structural instability of membrane proteins, and the lability of interactions between protein, detergent, and lipids within micelles and lipid bilayers. In this work we demonstrate that metastable lipid, protein-detergent, and protein-lipid supramolecular complexes can be successfully generated and immobilized within zeolitic-imidazole framework (ZIF) to enhance their stability against chemical and physical stressors. Upon immobilization in ZIF bio-composites, blank liposomes, and model transmembrane metal transporters in detergent micelles or embedded in proteoliposomes resist elevated temperatures, exposure to chemical denaturants, aging, and mechanical stresses. Extensive morphological and functional characterization of the assemblies upon exfoliation reveal that all these complexes encapsulated within the framework maintain their native morphology, structure, and activity, which is otherwise lost rapidly without immobilization.more » « less
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Biodegradable polymer microneedle (MN) arrays are an emerging class of transdermal drug delivery devices that promise a painless and sanitary alternative to syringes; however, prototyping bespoke needle architectures is expensive and requires production of new master templates. Here, we present a new microfabrication technique for MNs using fused deposition modeling (FDM) 3D printing using polylactic acid, an FDA approved, renewable, biodegradable, thermoplastic material. We show how this natural degradability can be exploited to overcome a key challenge of FDM 3D printing, in particular the low resolution of these printers. We improved the feature size of the printed parts significantly by developing a post fabrication chemical etching protocol, which allowed us to access tip sizes as small as 1 μm. With 3D modeling software, various MN shapes were designed and printed rapidly with custom needle density, length, and shape. Scanning electron microscopy confirmed that our method resulted in needle tip sizes in the range of 1–55 μm, which could successfully penetrate and break off into porcine skin. We have also shown that these MNs have comparable mechanical strengths to currently fabricated MNs and we further demonstrated how the swellability of PLA can be exploited to load small molecule drugs and how its degradability in skin can release those small molecules over time.more » « less
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Herein, we communicate that altering the number of carbon atoms on the alkoxyphenyl substituent in naphthalene diimides results in tunable thermo-salient behavior across a variety of temperatures. Additionally, these compounds were found to display reversible thermochromic behavior in the single crystalline state. We analyzed this behavior using differential scanning calorimetry (DSC), single crystal X-ray diffraction (SXRD), powder XRD (PXRD), and hot-stage microscopy. The heptoxyphenyl-, octoxyphenyl-, and nonoxyphenyl-derivatives exhibited “acrobatic” behavior—namely, bending, jumping, and splitting—upon an irreversible phase transition. This study contributes to a developing paradigm in the understanding of certain naphthalene diimide single crystals that the energy associated with irreversible phase transitions has the potential to perform mechanical work, and that the temperature at which this energy can be fine-tuned by selecting an appropriate alkoxyphenyl substituent. Furthermore, we show that these thermochromic NDI derivatives can be incorporated into commercially-available, polymeric 3D printing materials and the resulting printed mixed polymer-crystalline objects still exhibit thermochromic behavior after incorporation.more » « less
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